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Advantages of Xinyu Aluminum Enameled Wire

Talking about the strengths of Enameled aluminum wire and its application field. Aluminum enameled wire has the following advantages DC resistivity: The DC resistivity of the copper clad aluminum wire is about 1.45 times that of the pure copper wire; the resistance phase together, the copper clad aluminum wire component. Outstanding solderability: The copper clad aluminum wire has the same congruence as the pure copper wire because of its concentric coating of pure copper. Brazability, not special treatment like aluminum wire; together, copper clad aluminum wire has a thick copper layer to ensure that when painting. Light weight: The copper clad aluminum wire density is 1/2.5 of the pure copper wire of the same wire diameter, which is very useful for the component of the falling coil. Replacing copper wire with Shenzhou copper-clad aluminum wire can save at least 30% of the cost.

Copper clad aluminum enameled wire application field

200 Enameled Copper Wire

1. High frequency transformers and general transformers;

2, inductance, electromagnetic coil;

3. The motor includes motors with high environmental requirements such as household motors, various micro motors and compressors;

4. Special electromagnetic wires for audio coils and optical drives;

5. Electromagnetic wire for display deflection coil;

6. Electromagnetic wire for degaussing coil;

Notes on the use of aluminum enameled wire

aluminum enameled wire is a signal transmission, but it is now a power transmission. It is very simple to question, and the life of its goods will be greatly reduced. In fact, in the use of aluminum enameled wire, pay attention to the oxidation maintenance of the undercut wire to ensure the useful connection between copper and aluminum, can be used for a long time.

There are many areas in which copper-clad aluminum wire and copper-clad aluminum enamel bags cannot be used. However, in fact, many companies use transformers, which is very worrying. The worry of the use of copper clad aluminum wire is 2 points, the self-resistance is higher than that of the cross-section copper, and the temperature rise is doubtful; the easy oxidation of aluminum wire will further increase the wire resistance and avoid oxidation.

The most worrying is the copper and aluminum in the Copper Enameled Wire, the metallurgical connection often said in the industry, the reliability in the long-term application process, in the process of thermal expansion and contraction, copper and aluminum contact can Whether it can withstand testing, there is no real proof in the industry.

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Brief Introduction of Enameled Wire Manufacturer Xinyu

XINYU is a professional Enameled Wire manufacturer, products including Enameled Copper Wire , enameled aluminum wire, with UL certified and more than 120 employees. We have total 20 production lines with an annual output of more than 7,200 tons and annual export volume of 4,000 tons, size range from 0.18mm to 6.00mm, temperature class from 130 degree to 220 degree. Main market including Asia, Middle East, South American and Africa, more than 30 countries, including a number of world famous brands of transformers and motors.

We are grateful for the customer’s complaint, because this is the driving force for our progress.

We are never satisfied with the status quo, and be tireless on the road of innovation and pursuing professional knowledge.

For any order of the customer, it will be completed on time by mass.

Applications of Xinyu Enameled Wire

a) Small transformers, linear motors, relays, solenoids, small motors, clock coils, watch coils,magnetic headsMicrowave transformers;

Windings with light weight, high conductivity, good heat resistance;

Winding used for high frequency signal transmission

Enamelled wire used in small-motor rotor winding .etc.

Magnet wires used in monitor deflection coil;

Magnet wires used in degaussing coil;

Other special magnet wire.

b) Automotive sensors and coils as relais and ignition coils

c) Generators,dry-type or oil-immersed

d) Anti-explosion motor,air-conditioner compressor,washing machine,Magnetic wire used in High Frequency

transformer, common transformer, inductance coils, electromotors, household electromotors and micro-motors;

e) Military and space applications

Choice comes from trust, and cooperation comes from honesty

The goal of xinyu-enameledwire is to provide customized solutions for the market and customers, whether it is a single enameled wire or raw materials integration, as long as the customer needs, For any customer advice and feedback, we will give patient and meticulous response and equal treatment.For any customer inquiries, we will give the most professional and most reasonable offer with fastest speed.

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Uses of Xinyu Enameled Copper Wire

Xinyu Enameled Copper Wire is a main type of winding wire. It consists of two parts: the conductor and the insulating layer. The bare wire is annealed and softened. However, it is not easy to produce a product that meets the requirements of the standard and meets the requirements of the customer. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have Four properties of mechanical properties, chemical properties, electrical properties, and thermal properties.

As for the characteristics and uses of the enameled wire, the specific ones can be summarized as follows: Acetal enameled wire; thermal grades are i05 and 120, with good mechanical strength, adhesion, resistance to transformer oil and refrigerant resistance, but the product has poor moisture resistance, low thermal softening breakdown temperature, and durable benzene-alcohol mixed solvent. Defects such as weak performance, currently only a small amount is used for oil-immersed transformers, windings of oil-filled motors.

The enameled wire of polyester and modified polyester, the common polyester enameled wire, has a heat rating of 130, and the modified enameled wire has a heat rating of 155. The product has high mechanical strength, good elasticity, scratch resistance, adhesion, electrical properties and solvent resistance. It is the largest production in China, accounting for about two-thirds: widely used in various motors. Electrical appliances, meters, telecommunications equipment and home appliances; the weakness of this product is poor thermal shock resistance and low moisture resistance.

Polyester imide/polyamide composite enameled wire, heat grade 180 This product has good thermal shock resistance, high softening breakdown temperature, excellent mechanical strength, good solvent resistance and refrigerant resistance, and the weakness is easy under closed conditions. Hydrolysis, widely used in motors, electrical appliances, instruments, power tools, electric dry-type pressure cookers and other windings.

Polyurethane enameled wire; heat grade is 130, 155, 180, 200. The biggest feature is that it has straight solderability, good high frequency performance, easy coloring and good moisture resistance. It is widely used in electronic appliances and precision instruments, telecommunications and meters. The weakness of this product is that the mechanical strength is slightly poor and the heat resistance is not high. And the production of large-size lines has poor flexibility and adhesion, so the specifications for the production of this product are small and medium-sized.

Polyester imide/polyamide composite enameled wire, heat grade 180 This product has good thermal shock resistance, high softening breakdown temperature, excellent mechanical strength, good solvent resistance and refrigerant resistance, and the weakness is easy under closed conditions. Hydrolysis, widely used in motors, electrical appliances, instruments, power tools, electric dry-type pressure cookers and other windings.

Polyesterimide/polyamideimide composite layer Enameled Wire is currently used in a wide range of heat-resistant enameled wire at home and abroad, its thermal grade is 200, the product has high heat resistance, and also has anti-freezing agent, cold resistance and radiation resistance. Other characteristics, high mechanical strength, stable electrical performance, good chemical resistance and refrigerant resistance, and strong overload capacity. Widely used in refrigerator compressors, air conditioning compressors, power tools, explosion-proof motors and motors, electrical appliances used in high temperature, high cold, radiation resistant, overload conditions.